Our Process

New Jersey-based Willings Nutraceutical is the strategic contract manufacturing and packaging partner built for enterprise-level dietary supplement demands. We oversee the entire production and packaging life cycle, enabling you to focus on innovation, marketing and growth. 

Our investment in advanced equipment, technology and a highly skilled talent pool is designed to meet rigorous quality and high-volume production requirements, and we work within your schedule to meet project deadlines.

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Our Full-Service Contract Manufacturing Process

We serve as a strategic partner in optimizing formulations for enterprise-level brands. Our process entails:

For enterprise-level brands looking to optimize or refine existing formulations, Willings Nutraceutical provides a strategic formulation enhancement service.

Our partnership begins with a deep dive into your strategic objectives. We move beyond a simple quote to understand what you want to achieve, whether it’s improving bioavailability or optimizing for high-speed production. We work together to review your existing formula against your commercial and technical goals to map out a clear path forward.

After defining the objectives, we test and create pilot batches to validate the proposed enhancements. We assess ingredient interactions, processing parameters and compliance considerations to ensure the optimization pathway is scientifically sound, scalable and commercially viable before committing to full-scale production.

Following the feasibility study, we present a comprehensive proposal that outlines the full scope of the optimization project. This strategic document details the recommended formulation changes, projected performance outcomes, validation data, timelines and a transparent breakdown of the investment. Upon your approval, we will execute a formal contract manufacturing agreement to solidify the project objectives and our partnership.

With an optimized formula validated, we transition to full-scale production and leverage agreed-upon specifications to achieve batch-to-batch consistency and quality. We do our best to comply with relevant industry regulations.

Willings Nutraceutical partners in the creation of gummies, tablets/chewable tablets and softgels. Our in-house product formats include capsules and powders. 

We also meet different product requirements, including: 

  • Organic 
  • Vegan
  • Gluten-free 
  • Kosher 
  • Halal

Throughout the manufacturing process, our internal QA team performs continuous testing to maintain consistency and adherence to your formula.

As a minimum requirement, we facilitate third-party microbiological testing to verify product safety and stability. If you require the highest verification level, we conduct maximum ID testing that comprehensively analyzes ingredient purity and identity.

Once the product is ready, we package it according to your specifications. While we do not offer in-house labeling, we refer you to our network of label-making partners to make your products market-ready.

As a final step, we get your finished, packaged product into the supply chain. Our team can send the shipment to your specified distributors. 

We also provide guidance on Amazon’s specific packaging and shipping requirements to maximize your fulfillment potential.

Our Full-Service Contract Manufacturing Process

Our Contract Filling and Packaging Process

For brands with a finished product, we offer high-volume filling and packaging. Our process involves:

Our team works with you to understand your finished product, assembly requirements and packaging goals. We establish critical parameters, including target fill weights, packaging specifications, required output volume and delivery timelines to create a precise project plan.

You can provide your own presourced packaging components, or we can leverage our extensive network of vetted suppliers to source them for you. We conduct compatibility and line testing to verify that your product and its packaging match. This critical step confirms that the components will run efficiently on our high-speed automated equipment.

Upon defining project specifications and receiving packaging approval, we provide a transparent and detailed quote for our services. We also submit a formal service agreement that clearly outlines all deliverables, quality assurance standards, project terms and logistical details to promote full alignment before any work begins.

Our team handles high-speed and short-run filling at our facility. We work with a wide range of sourced packaging formats, including bottles, jars, jugs, pouches, bags, sachets and stick packs. 

Throughout the filling process, our team conducts continuous quality control checks, verifying fill accuracy, seal integrity and label application to ensure every unit meets your standards.

 If you need labels, we can refer you to our network of label-making partners.

After primary packaging, we can perform any required secondary assembly, such as:

  • Cartoning
  • Reworking and repackaging
  • Overwrapping or bagging

We then palletize and prepare your market-ready product for bulk shipment directly to your specified distribution centers. If you use the Amazon Prime Ready service, we provide expert guidance on specific packaging and shipping requirements. Please note that we only handle B2B fulfillment and not individual customers.

Discover Our Minimum Order Quantities (MOQs)

The MOQs below are based on minimums calculated through our cost-benefit analysis. Complexity, ingredient quality, branded ingredients used and other formulation factors also impact the MOQ:

  • Softgels: 100,000 to 250,000
  • Capsules: 100,000 to 250,000
  • Tablets: 100,000 to 250,000
  • Chewable tablets: 100,000 to 250,000
  • Powder: 200 kg to 500 kg
  • Gummies: 300,000 to 1,000,000

Formulation Optimization and Packaging Specifications FAQs

We believe in transparency. Below are answers to common questions our clients ask.

To receive an accurate quote for a formulation optimization project, please provide your current formula, including all ingredients and dosages, along with a clear description of your optimization goals.

If you do not have finalized packaging specifications, our initial scoping and analysis phases will include defining the right packaging and sourcing the right materials, which may extend the overall project timeline.

Quote FAQs

No, there is no fee.

Describe your product concept and packaging goals, including the intended purpose and any preferred materials. Our team can guide you through the packaging sourcing and selection process.

Yes, changing the specifications is possible after the quote. We provide sufficient time for you to review all the details and make alterations before signing the agreement.

The quote validity period varies from project to project. Review the terms we provide to identify the timeline.

Contract Manufacturing FAQs

Facility visits may be possible, but you must schedule in advance. All visits are subject to our policies and production schedule to verify safety and confidentiality.

Our team keeps you updated throughout our partnership via your preferred communication channel.

Yes, you can supply your own materials for manufacturing. All materials must meet strict safety standards.

Sourcing your own materials may not necessarily result in a lower price after accounting for testing and handling.

At Willings Nutraceutical, we source materials from reputable suppliers. We align our process with purity, potency and safety standards.

Labeling and Packaging FAQs

No. Feel free to use your own vendor.

While lead times naturally depend on design complexity, our close relationship with our label-making partners streamlines communication, keeping your project moving forward efficiently.

Yes. We fill existing packaging if you have it on hand. We perform compatibility and line testing to ensure they are a correct match for your product and will run efficiently on our equipment.

QA Testing FAQs

Yes, we provide a CoA and other relevant documentation for your product.

In dietary supplements, this test looks for specific pathogens such as Salmonella and Staphylococcus aureus to ensure product safety. It also measures fungi levels.

Fulfillment FAQs

No. Our fulfillment services are for bulk, B2B distribution.

You are responsible for all shipping costs to your distributors.

Yes, we ship to customers in the U.S. and all over the world.

We outline the length of time we can hold your products in the agreement.

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Start a Strategic Partnership With Us Today

With diverse manufacturing capabilities, a commitment to quality and comprehensive packaging and filling services, Willings Nutraceutical maximizes your potential to confidently navigate the complexities of dietary supplement manufacturing. 

Explore our website to learn more and request a quote today to initiate our strategic partnership.

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CERTIFICATIONS

NSF GMP and FDA Registered